致力于發(fā)展壯大中國的汽車裝備工業(yè)
深圳市鴻栢科技實業(yè)有限公司
聯(lián)系人:韓玉琦
電話:0755-26013200/26013464
傳真:0755-26013188
Email:saw@sawchina.cn
QQ:2280915288
微信:18682260315
旺旺:szhbkj
welding is not permitted.
解釋: 啟動焊接信號后無接觸信號,導致無法焊接
Cause: ? No stud in collet.
原因: 夾套里沒有焊釘
? Feeder without weld studs.
送料器里沒有焊釘
? Stabilizer incorrectly set or contaminated.
支撐腳或噴嘴調(diào)整不當或太臟
? Weld circuit interrupted.
焊接回路中斷
? Weld head fault (i.e. weld head got jammed).
焊頭故障(例如:焊頭被卡住了)
? Collet defective.
夾持器損壞了
Remedy: ? Remove loading fault.
措施: 排除送釘故障
? Check adjusting of stabilizer.
檢查支撐腳或噴嘴的調(diào)整狀態(tài)
? Check welding circuit.
檢查焊接回路
? Stud feeding.
送一次釘
? Repeat weld cycle.
重復一次焊接
? Replace collet.
更換夾持器
? Notify service engineer!
專業(yè)人員處理
Fault 3: “Weld tool not in back position“
故障 3 :焊頭沒有在焊接位置
Explanation: Proximity switch for back position not configured, defective or power supply missing.
解釋:焊接位置的接近開關(guān)沒有被蓋住或接近開關(guān)被損壞或者沒有電壓
Cause: ? Drop in compressed-air supply.
原因: 壓縮空氣供應氣壓不足
? Cable package defective.
管線總成損壞
? Monitoring time after welding was exceeded.
焊接之后的檢測時間超差
? Weld head defective.
焊頭損壞
? Feeder defective.
送料器損壞
? Collet welded to work surface.
把夾持器焊在工件表面了
Remedy: ? Check compressed air.
措施: 檢查壓縮空氣供應裝置
? Check cable package.
檢查管線總成
? Check weld head - slide rail motion.
檢查焊頭運動滑軌
? Check or replace weld head.
檢查或更換焊頭
? Check feeder.
檢查送料器
? Check feeder fuses F1-F3.
檢查送料器保險絲F1-F3
? Reset fault.
故障復位
? Replace collet.
更換夾持器
? Notify service engineer!
專業(yè)人員處理
Fault 5: “Weld procedure sequence fault“
故障 5 :焊接程序順序故障
Explanation: Due to a malfunction the weld sequence is not terminated correctly.
解釋:由于一個錯誤功能使焊接過程沒有按照程序進行到底
Cause: ? Feeder or SMPS malfunction.
原因: 送料器或電源故障
Remedy: ? Reset fault.
措施: 故障復位
? Check welding (if necessary repeat welding).
檢查焊接(重新焊接)
? Notify service engineer!
專業(yè)人員處理
Fault 6: “Program no selected“
故障 6 : 缺少程序
Explanation: The weld unit does not detect any program number.
解釋: 焊接單元不識別程序號碼
Cause: ? Program no. is 0.
原因: 程序號碼為0
? Transfer signal has not been set.
沒有設(shè)置接受信號
? Data line defective.
數(shù)據(jù)線被損壞了
Remedy: ? Customer interface (or interface program) must be verified.
措施: 檢查用戶接口(或接口程序)是否編寫
? Notify service engineer!
專業(yè)人員處理
Fault 7: “Program not active“
故障 7 : 程序沒有激活
Explanation: The selected weld program is not active and therefore cannot be executed.
解釋: 由于被選擇的焊接程序沒有被激活,因此無法實施焊接
Cause: ? Weld unit incorrectly programmed.
原因: 焊接單元程序編寫錯誤
? Fault customer control.
用戶控制端錯誤
? Data line defective.
數(shù)據(jù)線被損壞了
Remedy: ? Check weld program and activate or select an active weld program.
措施: 檢查焊接程序并激活或者選擇一個已經(jīng)激活的程序
? Notify service engineer!
專業(yè)人員處理
Fault 13: “SMPS: Lift fault“
故障 13 : 電源:沒有拉弧
Explanation: Weld unit is unable to identify lift via measurement lines.
解釋:焊機通過它的測量線不能確定拉弧過程
Cause: ? Incorrectly sequence of lift movement.
原因: 拉弧過程的順序不正確
? Weld conditions prohibit lift.
焊接條件阻礙了拉弧
? Cable package defective.
管線總成損壞
? Weld head defective.
焊頭被損壞
? Defective feeder.
送料器被損壞
? Internal process cycle fault.
設(shè)備內(nèi)部運行故障
Remedy: ? Check weld conditions.
措施: 檢查焊接條件
? Check weld head.
檢查焊頭
? Check feeder.
檢查送料器
? Stud feeding.
送一次釘
? Check feeder connection.
檢查送料器連接線
? Repeat weld cycle.
重復一次焊接
? Forced WC.
啟動焊接完成信號
? Notify service engineer!
專業(yè)人員處理
Fault 15: “Drop down timeout“
故障 15 : 下落時間超時
Explanation: Max. drop time was exceeded and welding was stopped.
解釋: 下落時間超出最大允許值,焊接被中斷
Cause: ? Air gap incorrectly adjusted.
原因: 間隙調(diào)整錯誤
? Weld circuit resistance too high.
焊接回路電阻過高
? Measurement line-ground missing.
沒有連接地線測量線
? SKK / PK defective.
自動焊頭或焊槍損壞
Remedy: ? Reset fault.
措施: 故障復位
? check measurement line (if necessary, reduce weld circuit resistance)
檢查測量線(降低焊接回路電阻值)
? Check setting of SKK- / PK.
檢查自動焊頭或焊槍狀態(tài)
? Notify service engineer!
專業(yè)人員處理
Fault 16: “Open circuit, no arc“
故障 16 : 空載焊接
Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.
解釋: 焊接過程中拉弧被斷開,或焊接回路電流小于80A
Cause: ? Air gap too large.
原因: 間隙過大
? Gun was removed at the beginning of the weld.
焊槍在開始焊接時被提起
? Extremely impure work surface.
焊接表面油污太多
? Fault SMPS.
電源故障
Remedy: ? Repeat weld cycle.
措施: 重復一次焊接
? Stud feeding.
送一次釘
? Check adjusting of the weld gun.
檢查焊槍的調(diào)整
? Check welding conditions.
檢查焊接條件
? Check work piece conditions.
檢查工件表面
? Notify service engineer!
專業(yè)人員處理
Fault 17: “Measurement line broken“
故障 17 : 測量線中斷
Explanation: Measurement line signal not any longer detected.
解釋: 測量線信號沒有被捕捉到
Cause: ? Measurement line broken or incorrectly connected.
原因: 測量線損壞或連接錯誤
? Reversed measurement line-ground and measurement line.
地線測量線和測量線接反了
? SOW power failure.
和工件的接觸電壓中斷
? Weld line interrupted.
焊接電纜中斷